{"id":1132,"date":"2022-08-03T13:55:41","date_gmt":"2022-08-03T11:55:41","guid":{"rendered":"https:\/\/polyscale.com\/optical-components\/optical-system-design\/"},"modified":"2023-02-28T11:06:35","modified_gmt":"2023-02-28T10:06:35","slug":"optical-system-design","status":"publish","type":"page","link":"https:\/\/polyscale.com\/en\/optical-components\/optical-system-design\/","title":{"rendered":"Optical system design"},"content":{"rendered":"<section class=\"wpb-content-wrapper\"><p>[vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;full_width&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; fullwidth=&#8221;true&#8221; css=&#8221;.vc_custom_1659543937294{border-bottom-width: 5px !important;background-image: url(https:\/\/polyscale.com\/wp-content\/uploads\/2022\/08\/optisches-systemdesign_header.jpg?id=319) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;border-bottom-color: #146bb5 !important;border-bottom-style: solid !important;}&#8221; el_class=&#8221;poly-header&#8221;][vc_column][vc_empty_space height=&#8221;500px&#8221;][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; fullwidth=&#8221;true&#8221; fullwidth_content=&#8221;false&#8221; equal_columns=&#8221;true&#8221; z_index=&#8221;&#8221;][vc_column el_class=&#8221;home_welcome_left&#8221;][vc_empty_space height=&#8221;80px&#8221;][vc_column_text css=&#8221;.vc_custom_1664371348238{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h1>Optical system design<\/h1>\n<h4>fully customized lighting solutions<\/h4>\n<p>[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1659527055250{margin-bottom: 0px !important;}&#8221;]To serve <strong>completely individual requirements,<\/strong> polyscale offers the possibility of developing a complete system according to customer specifications. The required parameters are evaluated and then the solution is worked out in terms of design, electronic components and optical function. Partial components of systems, such as individual <strong>LED strips \/ LED boards<\/strong>, are also made possible by polyscale.<\/p>\n<p>The core task in connection with optical fibers and optical films is the <strong>optical design<\/strong> of the optical components. This includes the theoretical development as well as complex <strong>simulations<\/strong> to generate the final solutions. The subsequent manufacture of <strong>prototypes, tooling and, in particular, series production<\/strong> are part of the range of services.[\/vc_column_text][vc_empty_space height=&#8221;60px&#8221;][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; fullwidth=&#8221;true&#8221; fullwidth_content=&#8221;false&#8221; equal_columns=&#8221;true&#8221; attached=&#8221;true&#8221; css=&#8221;.vc_custom_1664371360285{background-color: #e5e5e5 !important;}&#8221; z_index=&#8221;&#8221;][vc_column el_class=&#8221;home_welcome_left&#8221;][vc_empty_space height=&#8221;80px&#8221;][vc_column_text css=&#8221;.vc_custom_1587306128853{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h2>Applications<\/h2>\n<p>[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1663260926540{margin-bottom: 0px !important;}&#8221;]The use cases of this broad field of tasks are manifold.<\/p>\n<p>Complex optical systems are developed with regard to light guides and optical foils for e.g. <strong>displays, functional lights or ambient lighting for vehicles<\/strong>. The challenges arising from the combination of geometry, optical requirements, material properties and design are met in the individual development steps.<\/p>\n<p>Necessary LED solutions are the responsibility of polyscale both separately or in combination with the optical components. The systems are installed in <strong>luminaires<\/strong>, <strong>electronic assemblies<\/strong> and <strong>automotive applications<\/strong>.[\/vc_column_text][vc_empty_space height=&#8221;20px&#8221;][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;full_width&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221; el_class=&#8221;less-margin&#8221;][vc_column_inner el_class=&#8221;grid-abstaende-grey&#8221; width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;320&#8243; img_size=&#8221;full&#8221; onclick=&#8221;img_link_large&#8221; qode_css_animation=&#8221;&#8221;][vc_column_text el_class=&#8221;einzeiliger-titel&#8221; css=&#8221;.vc_custom_1664371514327{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h5>Complex shapes<\/h5>\n<p>Sophisticated optical design for optimum uniformity[\/vc_column_text][\/vc_column_inner][vc_column_inner el_class=&#8221;grid-abstaende-grey&#8221; width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;321&#8243; img_size=&#8221;full&#8221; onclick=&#8221;img_link_large&#8221; qode_css_animation=&#8221;&#8221;][vc_column_text el_class=&#8221;einzeiliger-titel&#8221; css=&#8221;.vc_custom_1664371519683{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h5>Flexible LED strips<\/h5>\n<p>Individual customer solutions for optimum performance[\/vc_column_text][\/vc_column_inner][vc_column_inner el_class=&#8221;grid-abstaende-grey&#8221; width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;322&#8243; img_size=&#8221;full&#8221; onclick=&#8221;img_link_large&#8221; qode_css_animation=&#8221;&#8221;][vc_column_text css=&#8221;.vc_custom_1664371524468{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h5>Complete systems with LED and lightguide<\/h5>\n<p>Tuning of the individual components for series applications[\/vc_column_text][\/vc_column_inner][vc_column_inner el_class=&#8221;grid-abstaende-grey-ende&#8221; width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;323&#8243; img_size=&#8221;full&#8221; onclick=&#8221;img_link_large&#8221; qode_css_animation=&#8221;&#8221;][vc_column_text el_class=&#8221;einzeiliger-titel&#8221; css=&#8221;.vc_custom_1664371529555{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h5>Thermal forming<\/h5>\n<p>Challenging optical design through subsequent processing[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_empty_space height=&#8221;60px&#8221;][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;full_width&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; fullwidth=&#8221;true&#8221; css=&#8221;.vc_custom_1663259633904{border-bottom-width: 5px !important;background-image: url(https:\/\/polyscale.com\/wp-content\/uploads\/2022\/09\/optisches-systemdesign_designfreiheit.jpg?id=696) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;border-bottom-color: #146bb5 !important;border-bottom-style: solid !important;}&#8221; el_class=&#8221;poly-header&#8221;][vc_column][vc_empty_space height=&#8221;500px&#8221;][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; fullwidth=&#8221;true&#8221; fullwidth_content=&#8221;false&#8221; equal_columns=&#8221;true&#8221; z_index=&#8221;&#8221;][vc_column el_class=&#8221;home_welcome_left&#8221;][vc_empty_space height=&#8221;80px&#8221;][vc_column_text css=&#8221;.vc_custom_1659526951682{margin-bottom: 20px !important;}&#8221;]<\/p>\n<h2>Freedom of design<\/h2>\n<p>[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1664371436827{margin-bottom: 0px !important;}&#8221; el_class=&#8221;list-square&#8221;]Essentially, physical framework conditions have to be taken into account in the development of complex solutions, whereby the possibilities via material selection and optical design offer the greatest possible degree of freedom. Starting a project early allows us to jointly develop the optimal solution, thus leveraging polyscale&#8217;s capabilities in optical design, tooling, and manufacturing technology. Thus, requests for individual solutions for<\/p>\n<ul>\n<li>Optical design of lightguides and light directing films<\/li>\n<li>Respective toolmaking for injection molding processes<\/li>\n<li>Customized LED solutions based on polyimide, FR4 or aluminum PCBs<\/li>\n<li>Complementary components such as diffusers, reflectors and other optical components<\/li>\n<li>Complete systems from the above-mentioned sub-areas<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_empty_space height=&#8221;60px&#8221;][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;full_width&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; fullwidth=&#8221;true&#8221; css=&#8221;.vc_custom_1659544236416{border-bottom-width: 5px !important;background-image: url(https:\/\/polyscale.com\/wp-content\/uploads\/2022\/08\/optisches-systemdesign_technologie.jpg?id=330) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;border-bottom-color: #146bb5 !important;border-bottom-style: solid !important;}&#8221; el_class=&#8221;poly-header&#8221;][vc_column][vc_empty_space height=&#8221;500px&#8221;][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; fullwidth=&#8221;true&#8221; fullwidth_content=&#8221;false&#8221; equal_columns=&#8221;true&#8221; css=&#8221;.vc_custom_1664371371356{background-color: #e5e5e5 !important;}&#8221; z_index=&#8221;&#8221;][vc_column el_class=&#8221;home_welcome_left&#8221;][vc_empty_space height=&#8221;80px&#8221;][vc_column_text css=&#8221;.vc_custom_1587307201872{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h2>Technology<\/h2>\n<p>[\/vc_column_text][vc_column_text css=&#8221;.vc_custom_1663260961899{margin-bottom: 0px !important;}&#8221;]The development of completely individual solutions requires all disciplines, with the optical conception and subsequent optical design forming the basis.<\/p>\n<p>Complex framework conditions and requirements for the lighting unit are taken as a basis and the optical effects are analyzed via simulations using ray tracing software.<\/p>\n<p>The transfer of simulation results into prototypes is typically done without tools.<\/p>\n<p>In the case of optical components that fall into the mold, tooling is performed by means of diamond cutting, nickel molding of master surfaces or laser engraving.[\/vc_column_text][vc_empty_space height=&#8221;20px&#8221;][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;full_width&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221; attached=&#8221;true&#8221; el_class=&#8221;less-margin&#8221;][vc_column_inner el_class=&#8221;grid-abstaende-grey&#8221; width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;326&#8243; img_size=&#8221;full&#8221; onclick=&#8221;img_link_large&#8221; qode_css_animation=&#8221;&#8221;][vc_column_text css=&#8221;.vc_custom_1664371537023{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h5>LED development<\/h5>\n<p>Conceptual design of individual LED solutions[\/vc_column_text][\/vc_column_inner][vc_column_inner el_class=&#8221;grid-abstaende-grey&#8221; width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;327&#8243; img_size=&#8221;full&#8221; onclick=&#8221;img_link_large&#8221; qode_css_animation=&#8221;&#8221;][vc_column_text css=&#8221;.vc_custom_1664371541260{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h5>Optical design<\/h5>\n<p>Sophisticated combinations of design, LED technology and optics[\/vc_column_text][\/vc_column_inner][vc_column_inner el_class=&#8221;grid-abstaende-grey&#8221; width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;328&#8243; img_size=&#8221;full&#8221; onclick=&#8221;img_link_large&#8221; qode_css_animation=&#8221;&#8221;][vc_column_text css=&#8221;.vc_custom_1664371545460{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h5>LED control<\/h5>\n<p>Software- und hardware development[\/vc_column_text][\/vc_column_inner][vc_column_inner el_class=&#8221;grid-abstaende-grey-ende&#8221; width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;329&#8243; img_size=&#8221;full&#8221; onclick=&#8221;img_link_large&#8221; qode_css_animation=&#8221;&#8221;][vc_column_text css=&#8221;.vc_custom_1664371549988{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h5>Assembly of components<\/h5>\n<p>Confectioning and assembly in the serial production process[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_empty_space height=&#8221;60px&#8221;][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; fullwidth=&#8221;true&#8221; fullwidth_content=&#8221;false&#8221; equal_columns=&#8221;true&#8221; z_index=&#8221;&#8221;][vc_column el_class=&#8221;home_welcome_left&#8221;][vc_empty_space height=&#8221;80px&#8221;][vc_column_text css=&#8221;.vc_custom_1587307218229{margin-bottom: 0px !important;}&#8221;]<\/p>\n<h2>Downloads<\/h2>\n<p>[\/vc_column_text][vc_row_inner row_type=&#8221;row&#8221; type=&#8221;full_width&#8221; text_align=&#8221;left&#8221; css_animation=&#8221;&#8221; attached=&#8221;true&#8221; el_id=&#8221;downloads&#8221;][vc_column_inner width=&#8221;2\/3&#8243; css=&#8221;.vc_custom_1587389898245{padding-left: 0px !important;}&#8221;][vc_column_text css=&#8221;.vc_custom_1659517238130{margin-bottom: 0px !important;}&#8221;]Here you will find product information, application examples and data sheets.[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/3&#8243;][vc_column_text el_class=&#8221;list-pdf&#8221;]<\/p>\n<ul>\n<li><a href=\"https:\/\/polyscale.com\/wp-content\/uploads\/2022\/09\/polyscale_broschuere2020_digital_v3_komprimiert.pdf\" target=\"_blank\" rel=\"noopener\">Company profile, DE\/EN<\/a><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_empty_space height=&#8221;80px&#8221;][\/vc_column][\/vc_row]<\/p>\n<\/section>","protected":false},"excerpt":{"rendered":"<p>[vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;full_width&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; fullwidth=&#8221;true&#8221; css=&#8221;.vc_custom_1659543937294{border-bottom-width: 5px !important;background-image: url(https:\/\/polyscale.com\/wp-content\/uploads\/2022\/08\/optisches-systemdesign_header.jpg?id=319) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;border-bottom-color: #146bb5 !important;border-bottom-style: solid !important;}&#8221; el_class=&#8221;poly-header&#8221;][vc_column][vc_empty_space height=&#8221;500px&#8221;][\/vc_column][\/vc_row][vc_row css_animation=&#8221;&#8221; row_type=&#8221;row&#8221; use_row_as_full_screen_section=&#8221;no&#8221; type=&#8221;grid&#8221; angled_section=&#8221;no&#8221; text_align=&#8221;left&#8221; background_image_as_pattern=&#8221;without_pattern&#8221; fullwidth=&#8221;true&#8221; fullwidth_content=&#8221;false&#8221; equal_columns=&#8221;true&#8221; z_index=&#8221;&#8221;][vc_column el_class=&#8221;home_welcome_left&#8221;][vc_empty_space height=&#8221;80px&#8221;][vc_column_text css=&#8221;.vc_custom_1664371348238{margin-bottom: 0px !important;}&#8221;] Optical system design&#8230;<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":1031,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"full_width.php","meta":[],"_links":{"self":[{"href":"https:\/\/polyscale.com\/en\/wp-json\/wp\/v2\/pages\/1132"}],"collection":[{"href":"https:\/\/polyscale.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/polyscale.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/polyscale.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/polyscale.com\/en\/wp-json\/wp\/v2\/comments?post=1132"}],"version-history":[{"count":5,"href":"https:\/\/polyscale.com\/en\/wp-json\/wp\/v2\/pages\/1132\/revisions"}],"predecessor-version":[{"id":1366,"href":"https:\/\/polyscale.com\/en\/wp-json\/wp\/v2\/pages\/1132\/revisions\/1366"}],"up":[{"embeddable":true,"href":"https:\/\/polyscale.com\/en\/wp-json\/wp\/v2\/pages\/1031"}],"wp:attachment":[{"href":"https:\/\/polyscale.com\/en\/wp-json\/wp\/v2\/media?parent=1132"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}